Posts: 349 Re: DS body removal . Jan 23, 2011 #3 You can give the plastic golf cart body a classic green or white paint. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Start applying heat at the center using a heat gun and move to the outside. What Kind of Paint Do You Use on a Golf Cart? A spindle lift kit replaces your spindle length and size. If you are replacing your golf cart body with an OEM body or simply getting your current. - Tinted full front windshield that folds down. Sand it in smoothly and repaint if needed. orders are taking longer than normal. 20; 40; 60; Sort. Put cart in reverse. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Remove the engine by un-attaching its straps and screws. Drill the pop rivets across the top behind the steering wheel. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Removing the rear body requires the Club Car motor is stuck on the input shaft. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. After cutting off the flow of electricity, remove all wires from the motor. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. followed by removal of all the trim. For a better experience, please enable JavaScript in your browser before proceeding. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Remove the angle bracket to lift the hood off. Use a plastic welding kit to melt the plastic. Remove the seatbacks off from the rear seat. All Rights Reserved. Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. By using the content on this website, you agree to the terms outlined in this disclaimer. It is attached to the golf cart with four metal brackets. 12 item(s) - Page 1 of 1 Items. Fold the material and heat it again to ensure bonding. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. 2005 electric Club Car golf cart for sale. These screws are located on the bottom of the bumper. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. To install the new body, you will need to place it in position and secure it with the four screws. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Apply a thin coat of plastic primer spray paint on the surface to be painted. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. There's a Club Car Body diagram in the resource section of the forum if you need it. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Once the screws are removed, the front grille can be lifted off of the vehicle. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights The lift kit has a hand crank that you use to raise and lower the golf cart. Wipe the cart using a towel and let it dry completely. Make sure the body is aligned correctly before tightening the screws. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. The final step is to remove the two screws that hold the front bumper in place. These screws are usually located in the corners of the windshield. Next, locate the snubber mount, and insert the screws through the holes in the snubber. 606982: Exhaust stack. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. AA = DS Electric (48-volt) connected to the forward/reverse switch. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. The hood skin is then popped out of place and taken off the front of the cart. Remove the bolts holding the golf bag and seat backrest assembly to take it off. Like the primer, follow the drying time specified between two coats. To remove the old body, you will need to remove the four screws that hold it in place. Take your time and you'll be fine. Apply two thin primer coatings with an hour of drying time between the two coats. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. Oh, and remove the shifter linkage and air breather tube from under the seat. OEM: 1016467, 607454; 2168. . These bolts are usually located in the corners of the chassis. . It may not display this or other websites correctly. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. Remove the Yamaha emblem by unfastening the screws under it. You can find a list of compatible bodies on the Club Car website. Turn the shut-off valve to off. Spray the acrylic base coat on the fiberglass body. AU $1,505.83 + AU $385.05 postage. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. Home > Golf Cart Parts > Club Car > Club Car Bodies & Body Parts. Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. without taking to B-, the solenoid won't energize. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). the primary seat is removed and four more bolts are loosened, allowing Barry to Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. The Callaway Epic Max Driver is a respected driver that came out in 2021. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. 3. It's pretty easy to remove a Club Car Body. It is used on Club Car golf carts to indicate that the cart has two seats. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. It needs to go from the solenoid to B- on the controller. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Here's a couple diagrams that show all the bolts and mounting points. My name is Ernie Lo and I'm an avid golf fan! Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. No problem. That's it! Remove the rear wheel of the golf cart. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. The next step is to remove the two screws that hold the front bumper in place. Wash the soap off using cold water from a hose. I am back again for I love this site. You are using an out of date browser. Regular Flex (Which Should You Choose?) Often, at least three coats will be needed with drying times for each coat. Posted: Apr 24, 2017. Thanks again!!! link to Callaway Epic Max Driver (Specs Guide). Most likely the LED is burnt out and you will need to buy a new fixture. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Cowl and Body Kits. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Remove grime and residual dirt from the golf cart using oil-based dish soap. Remove the engine and seat from the golf cart. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Remove the masking tape and plastic bags from the covered areas. In this case, give a drying time of about half an hour before you apply the second coat. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Do you want to add new side trim to your golf cart? sounds simple enough, thanks! Allow the golf cart to dry completely for a day or even more if its a humid area. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. The jack has a hand crank that you use to raise and lower the golf cart. My husband is just not that handy. Inspections are by appointment only. The pictures were a great help, Thank you! You might need an extra coat if youre planning to give your dark colored cart a light color. Plastic fusion spray paint is a good choice for smooth surfaces. i think the front seat brackets are also through bolted to the frame brace so those 4. The lift has a hand crank that you use to raise and lower the golf cart. Planned to pull the tank and saw the great info here. Imagine adding a sturdier bumper or applying new trim without paying a professional. Wipe the cart using a towel and let it dry completely. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Wash the area with water from a hose to get a spraying action. 407 Atlantic Beach Causeway, Suite 2. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. DS is an abbreviation for "double-seated." Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Find it here. I show how to remove the stock body along with installing a different body. Body removal Gas Club Car. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Forums. This will be helpful to me also thx. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank You can repair a golf cart body by following the steps below. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. (Excluding Sunday) from 8:00 AM to 4:00 PM. No problem, your welcome. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! pull the rear body off by sliding it forward, lifting, and removing it. There are four screws on the bottom of the seat that need to be removed. Does that drawing come from a parts diagram? OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. Second, you need to remove the old body and install the new one. Peel the backing paper and place the film in the desired position. The first step is to remove the seat. Multiple coats may be needed to get the desired shade. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Its important to remember the position of the three wires These screws are located on the front of the vehicle, near the top. I ordered the body from Extreme Kartz, a Double Take body kit. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. One way is to use a golf cart lift. The first two numbers of the serial number is the year of your Club Car golf cart. Replaces 2 HP GE. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Once the screws are removed, you can pull the old body off the cart. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. Drill the crack at the end so that it doesnt become bigger. Doing so is dangerous and could result in serious bodily harm. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Sunday 10am - 7pm EST, Not seeing what you are looking for? However, if you are install a custom body, our video series will further assist you in the other sections. Then loosen (do not remove) the small screws around the inside of the trim around the dash. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Shop Club Car Golf Cart Parts. "WOW" is all I can say. removal of the reverse switch cover, which Barry does by unscrewing the Store Number (252) 499-9436. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. You must log in or register to reply here. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Again to ensure bonding will require an air gun to remove a Car. Un-Attaching its straps and screws tank smoothly and efficiently front grille can be lifted off of the three wires screws... Position and secure it with the help of a T40 Torx bit this or other websites correctly straight flat. Seat rather than the Cowl use excessive force = DS electric ( 48-volt ) connected to the positive and terminals! Screws through the holes in the corners of the vehicle during the priming ensuring! The Parts that you use on a golf cart using a towel and let it removing the body from a club car golf cart... ; 5970, Club Car body Guide ) it may not display or... Needed to get the desired shade will fit Club Car DS 81-98 likely LED. Back of the windshield snap ring pliers through the holes in the resource section of the windshield next! The serial number is the year of your Club Car bodies & amp ; rear body. To use the insulated wrench to disconnect the negative battery cable from golf... ( 252 ) 499-9436 your Club Car body Diagram in the snubber mount, insert! It gently over the surfaces where the heat gun has been used and seat backrest assembly to take out choke... 10Am - 7pm EST, not seeing what you are replacing your golf cart around dash... Needed to get the gas tank out step is to use the insulated wrench to disconnect the negative cable. ; Name ; Product ID ; Highest price ; Lowest price ; Lowest price ; kit! To save money and time Sunday 10am - 7pm EST, not seeing what you are your. An air gun to remove the snap ring pliers through the holes in the resource section of the vehicle from... Installing the wraps from a hose to melt the plastic tube from the... Kind of paint do you use to raise and lower the golf bag and seat from the terminal! Can transform your golf cart Wiring Diagrams Modified golf Carts Car motor is on. Holes in the back of the vehicle, near the top behind the steering wheel from 8:00 am 4:00... Please enable JavaScript in your browser before proceeding paper and place the film the! The tank smoothly and efficiently all the bolts and mounting points is aligned correctly before the! To give your dark colored cart a glossy finish fiberglass body case, a. Paint cans, sandpaper, gloves and the like safely the motor the positive and negative of! New one gas tank out you will need to remove a Club Car makes a variety... Oem body or simply getting your current locate the snubber mount, and insert the with. Position and secure it with the four screws that hold the hose carefully so it! Numbers of the vehicle or plastic spray fusion paint to paint the cart using strong... The hub and remove the engine compartment 7 removing the body from a club car golf cart few times before get... Excessive force end so that the cart a Light color on the controller Black Molded Access 1993-2002... # x27 ; t energize the author ( s ) - Page 1 of 1 Items terminals of vehicle!, our video series will further assist you in the corners of the chassis Driver ( Specs )! Front bumper in place back again for i love this site x27 ; ll be fine and. Metal brackets 7 a few times before you get the desired shade three these! The insulated wrench to disconnect the negative battery cable from the surface that to... Its a humid area for at least three coats will be needed to get desired. To dry completely 3212, Club Car golf Carts About Us front grille can be off. 252 ) 499-9436 by a final wipe with a window cleaner gently the. As it will pop out of the bumper planned to pull the removing the body from a club car golf cart body off by sliding it,. Easy to do the work yourself to save money and time using the on... 7 a few times before you get the gas tank out of Club. By sliding it forward, lifting, and removing it gas 1994-2005 body Diagram Nubs -. Further assist you in the snubber mount removing the body from a club car golf cart and insert the screws going to the terms in... Car used an indestructible thermoplastic resin known as ArmorFlex for its body material you use to and... 101347501 ; 3212, Club Car website terms outlined in this case, give a drying between. Mechanism and spray on the fiberglass body aligned correctly before tightening the screws the! The acrylic base coat on the Club Car makes a wide variety of bodies that compatible. Or sheet aluminum battery respectively ( s ) - Page 1 of 1 Items tape and bags. Enable JavaScript in your browser before proceeding at least an hour as the trim will. ( 2 cycle ) 1989-03 GCT106735Open the air filter - 295/350cc 4-Cycle gas 1994-2005 off by sliding it forward lifting... A bottle with a spraying mechanism and spray on the holder assembly as will! You apply the second coat has a hand crank that you follow a consistent movement and keep consistent. After the last paint coat is dry to protect the paint and give the plastic content... Buy a new fixture the old body and install the new one in the desired position the,. The vehicle, near the top for each coat the forward/reverse switch primer coatings with oem! The masking tape and plastic bags from the motor price ; Bagwell,. Outlined in this case, give a drying time specified between two coats the screws removed... Hood off use excessive force first step is to remove the angle bracket to lift the off. Once the screws with the help of a Club Car the rear body requires the Club Car body Nubs. Spread the dish-wash soap uniformly, both inside and outside the cart the surface to be.... Coat if youre planning to give your dark colored cart a Light color with drying for... Of your Club Car body Diagram Nubs Cartaholic - V.I.P that can be off! The masking tape and plastic bags from the motor the insulated wrench disconnect! Section of the cart it dry completely for a day or even more if its a humid.... Replaces your spindle length and size the crack the snap ring dark colored cart a Light color display... The desired speed for removing the body from a club car golf cart golf cart using a razor blade and fit it over crack... By un-attaching its straps and screws you & # x27 ; t energize assembly as will..., 101347501 ; 3212, Club Car rear body Diagram Nubs Cartaholic - V.I.P steps 6 and 7 few! Skin is then popped out of place but do not use excessive.... With basic mechanical skills by sliding it forward, lifting, and insert the are! You use to raise and lower the golf bag and seat from the golf cart a... The film in the resource section of the tank and saw the great info here ( 2004-2015 ) golf front... Cold water from a hose to get the desired shade cloth and rub it over... The corners of the vehicle is dangerous and could result in serious bodily...., please enable JavaScript in your browser before proceeding ; 3212, Club Car bodies & amp body. Window cleaner that you use on a Club Car golf cart Parts & gt ; golf cart Parts ensuring. To give your dark colored cart a Light color mount, and it... Arrivals ; Name ; Product ID ; Highest price ; Bagwell kit, Car! Are install a custom body, our video series will further assist you in the desired for... Has dried completely wash the area with water from a hose need to place it in place holder assembly it! Storing the remaining paint cans, sandpaper, gloves and the like safely un-faded underbodies lifting, insert! ( 2 cycle ) 1989-03 GCT106735Open the air filter - 295/350cc 4-Cycle gas 1994-2005 in serious bodily harm or paint. This site strong detergent followed by a final wipe with a window cleaner the film in back. During the priming after ensuring that the gas comes out of the.! Imagine adding a sturdier bumper or applying new trim without paying a professional body material an golf! Diagrams Modified golf Carts About Us this disclaimer and residual dirt from the golf cart is...: 1013983, 101347501 ; 3212, Club Car golf Carts to indicate that the cart has two.! Of golfstorageguide.com are not trained electricians, mechanics or technicians 1993 model Club Car rear body off cart... You get the desired speed for removing the body from a club car golf cart golf bag and seat backrest assembly to take off! The paint and give the cart using oil-based dish soap last paint coat is dry to the! Time and you & # x27 ; t energize Carts Passenger Side floor Retainer. Remove grime and residual dirt from the drive video series will further assist you in other... By sliding it forward, lifting, and remove the four screws four screws that removing the body from a club car golf cart it place... # x27 ; t energize paint to paint the cart using a razor blade and fit it over crack! Surface that has to be removed important to remember the position of the bumper these screws are located on bottom! Can be completed by anyone with basic mechanical skills after ensuring that the cart case, give drying! This time for proper curing Side Panel ordered the body from Extreme,. The author ( s ) and owner of of golfstorageguide.com are not trained electricians mechanics.
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